Today I finished the tunnel ram project initial install on my slant six dragster. I designed the tunnel ram about 3 years ago. The build took a long time however today it barked to life. Manifold has two 500 cfm 2 bbls which are roughly the equivalent of a 750CFM holley. (4 bbls are rated at a different vacuum drop then two bbls so a 500 cfm two bbl is not really 500 cfm )
I had to make the headers as well to fit the sheet metal tunnel ram. Manifold and headers are tuned for 6000rpm which is peak ENGINE power RPM. I still have to do the final tuning and insure the idle and WOT occur at the same point on both carbs. Been a long haul. I am looking for that "got him in the eyes " pull at the top end in the traps. My calculations indicate perhaps 25 to 30 ponies. So far it seems good but got a lot of testing and tuning to do before may 17 (opening day of Chevrolet Hunting Season;>)
HI DON : Good news on your tunnel ram conversion !! When I saw it last , it still had the six single carbs -- Hope to see it again , later this year ( Maybe the " Armdrop " ) -- LATER -- DON / fleet 51
Thanks for the update and great pic. Interesting set up for sure! (Neat loops in the fuel line.)
Are there any coolant warming channels or exhaust heat to the manifold?
I had always thought a tunnel ram utilized gravity and flowed in a downward direction, so what you have built is also considered a tunnel ram even though its on its side?
I had always thought a tunnel ram utilized gravity and flowed in a downward direction
Absolutely false but a commonly held opinion.
Tunnel ram 101 is now in session. A tunnel ram works as follows. The runner is has a tuned length just like a fuel injection stack does. The pulse or pressure wave travels down the runner (includes port right up to the back of the valve) The speed of the wave is determinable and it needs to travel down the runner and back before the intake valve closes completely. In a fuel injection stack it hits the open air , in a tunnel ram you can't do that because most carbs fudge the wave so you build a plenum under the carb. When the wave hits that open plenum (or in the case of a fuel injection stack open air)it reverses its sign becoming positive and travels back up the runner ramming the last bit of a/f mix into the cylinder just before the intake valve closes with a slight positive pressure , sort of a mild supercharging. Timing the wave is what makes it work. The rule of thumb I have used for many years is RPM in thousands divided into 90 = runner length in inches. It may not be a perfect formula for an engineer but in practice it works everytime. A fuel injection stack needs no plenum and it is even possible to tune thru webers and even snowmobile carbs but holleys etc, no way, they need a plenum. A tunnel ram would work in any position even upside down. Gravity isn't in the equation. A plenum allows you also to come in one direction and out the other will very little loss. Trying to do it with a bend will lose a tremendous amount of flow. The plenum losses only a small percent doing the same thing.. The study is called fluids dynamics. A cross ram ie mopar works the same way. Tunnel Ram was invented by Ralph Ridgway of Debs Automotive. I saw him with the first one back in 1966 or so at Les Cedres Dragstrip St Eustache exit PQ.
-- Edited by Don on Thursday 24th of April 2014 10:28:51 PM
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SR Dragster because old people need to have fun too!
I knew the tunnel ram idea had lots to do with tuning and velocity from its design, I had always assumed gravity helped it as well, but it would seem vertical or horizontal it should still work. I cant wait to see it at arm drop
Well for sure it wouldn't hurt it but sometimes like this one it isn't practical. How much difference it would make is anyone's guess. The ram effect is by far the stronger factor and it is what I count on. It is possible this will not work well also however it is a chance I am willing to take. don
sasq, no heat, cold as it is race only.
-- Edited by Don on Thursday 24th of April 2014 10:50:23 PM
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SR Dragster because old people need to have fun too!
Install, linkage, return spring , fuel lines all done and it has been running. So far looks good. If it ever warms up I will put the coolant (water) back in and do a sneak road test (west driveway to east driveway) to be sure it is ok.
don
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SR Dragster because old people need to have fun too!
Thanks. Hope to give it a trial launch this week. If it doesn't bog but launches good then I am good to go as is. First race May 17 at Picton Airfield. I am looking forward to it. Here is a shot of the new headers.
don
-- Edited by Don on Sunday 27th of April 2014 09:46:14 PM
This type of post is what I love about this forum. When an individual knows his/her stuff and can back it up it deserves respect. Thanks for the education Don.
Had a hard but fun day. Dragged the rail outside. Went and got some fuel (94). Double checked everything then fired it up and warmed it to full heat. Found some pavement and staged at 4000 Stall then turned it loose. No bogs. Linkage worked well. Power came on smooth and SCHRTONG!. New headers are LOUD! That is about all I can do now. Picton Airfield next stop.
OK, The results of the first pass. I fired the rail up . By the time I got to the line it was still running but not real happy however it staged up on the converter and left well but was not running smooth. Despite that it still ran in the ball park of normal judging from Johns Altered which I have run several times. His was BTW working well. Two things I was concerned about . One was the unusual gasket sealing technique I had used for the headers. The other was the carbs as both were rescue carbs. Boat racing champion and old friend John M told me one header was smoking black. Theoreticaly they should both be the same as carbs are the same and jetted identically. I had my pass in. There is no point beating a project to death at the track. I needed a shakedown run and I had it. It wasn't good but it wasn't bad either from an intitial trial. So after resting for a weekend I went at it this morning. First I checked the carbs and float levels to be sure something hadnt gone stupid. Both were perfect. I rechecked linkage. All Ok. I checked to see if both accel pumps were were working properly. they were although I did make a minor correction in the pump cams. I pulled the bowls and removed the jet plates. I rechecked the jet numbers . Currently 72s. That is one size below stock. Why? Because tunnel rams produce a very strong signal in the carb. Stronger then most manifolds and so tend to run richer on the same jetting that a four barrel conventional manifold. So why if everything is exact would one be running way rich. The jets were brand new so should have been right (not redrilled) Years ago I kept a set of number drills around to check carb jets and orifices. they have long since disappeared so I went to CTC in Picton today dropping the wife off at no frills for a holiday shopping adventure. (Picton is in a Tourist zone so was open) I bought a big box of drills CTC sells that includes number drills. I keep an old Holley number drill to jet size reference around I have had since the late 60s. When I got home I checked all the jets with the shaft end of the drill. They were all good. None had been tampered with. There was only one possibility left. The PVCR were not the same and had been tampered with. I had run across this before in my long career once even on a brand new carb. (An oriface had not been drill through) Oh What is a PVCR? Behind the power valve are two small holes. They provide the power circuit's extra fuel and are in a moderate 4 bbl (750 or 850)equivalent to bout 4 jet sizes. They are not real big but do the job when vaccum drops as throttle opens the spring pushes the power valve open and the extra fuel is added. So I took the first metering plate from the three good running cylinders (plugs from these looked great. Slight grey ) I remove the power valve and began searching for the drill that would fit into the PCVR. .046" was the one. Both were the same. Next I took the plate from the front three cylinders which had three sooted black plugs , very black) I unscrewed the power valve and began searching for the proper drill size. Found it at .063". That shouldn't be. They should both be the same. So now I am on the hunt for another parts carb to find a proper power plate unmolested. Why the big difference I don't know. Could be the plate is not even for this carb but someone just screwed a I can sell this together. Doesn't matter. What matters is the culprit has been found. Will that solve everything? It would be nice to think so but sometimes projects like this take a lot of rubbing on to get them right. Sometimes they never will be right. However this ol fart has been down that road a few times so I find this more interesting then frustrating. At the track I was chastising myself for taking a perfectly good working set up off and installing this untested deal however after a good rest and some careful thought I decided to press on. I should have run the car longer here under power however I don't have a good test spot. I believe however that I am on the right track. Now I have to call in some favours from my stock car friends. They all use the 500 2bbl. Someone must have a spare or rough one sitting on a shelf they will part with for a reasonable price. I could just buy a new pair but it doesn't make sense when I do so much to them after I get them. If any want pics of the PCVR and its measurements I could do that .
PVCR = power valve channel restriction
-- Edited by Don on Monday 19th of May 2014 05:21:19 PM
-- Edited by Don on Monday 19th of May 2014 05:25:57 PM
-- Edited by Don on Monday 19th of May 2014 05:37:58 PM
-- Edited by Don on Monday 19th of May 2014 05:38:57 PM
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SR Dragster because old people need to have fun too!
heres aquestion for you don, I have a 500 and a 320 cfm holley, the 320 is on the rat truck. I used the plate from the 500 which the power valve threads into with the 320 jets. would the 500 plate with the ports for the power valve feed too much fuel into my engine at WOT? I used the 500 plate cause it was cleaner then the 320 cfm plate. I suspect my power valve is blown since I get some black smoke at idle and I noticed before my engine wont die if I turn the mixture screws in all the way, a sign that the power valve is blown. if you need the metering plate from my 500 holley you are welcome to it
heres aquestion for you don, I have a 500 and a 320 cfm holley, the 320 is on the rat truck. I used the plate from the 500 which the power valve threads into with the 320 jets. would the 500 plate with the ports for the power valve feed too much fuel into my engine at WOT? I used the 500 plate cause it was cleaner then the 320 cfm plate. I suspect my power valve is blown since I get some black smoke at idle and I noticed before my engine wont die if I turn the mixture screws in all the way, a sign that the power valve is blown. if you need the metering plate from my 500 holley you are welcome to it
Since Holley doesn't publish the PCVR size I would have to have both plates and check them. Last time I needed the figure it took them a day to find it. There are other reasons why the idle doesn't behave as well. Usually on a holley it is related to how far the throttle is open on idle. To far and idle circuit does not function so we cheat to get it back in synch. I would be grateful for the plate but then what will you use?
If you have a set of the number size drill you could check both to see . If not I could bring mine down someday and check them for you.
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SR Dragster because old people need to have fun too!
HI DON : Good news on your search for the problem -- I know you will hang in there till you beat it -- You're an inspiration to us loafers -- Looking forward to your next run -- LATER -- DON / fleet 51
heres aquestion for you don, I have a 500 and a 320 cfm holley, the 320 is on the rat truck. I used the plate from the 500 which the power valve threads into with the 320 jets. would the 500 plate with the ports for the power valve feed too much fuel into my engine at WOT? I used the 500 plate cause it was cleaner then the 320 cfm plate. I suspect my power valve is blown since I get some black smoke at idle and I noticed before my engine wont die if I turn the mixture screws in all the way, a sign that the power valve is blown. if you need the metering plate from my 500 holley you are welcome to it
Since Holley doesn't publish the PCVR size I would have to have both plates and check them. Last time I needed the figure it took them a day to find it. There are other reasons why the idle doesn't behave as well. Usually on a holley it is related to how far the throttle is open on idle. To far and idle circuit does not function so we cheat to get it back in synch. I would be grateful for the plate but then what will you use?
If you have a set of the number size drill you could check both to see . If not I could bring mine down someday and check them for you.
i have the original plate from the 320, i will be playing around with the carb this weekend so i will do some comparing. im replacing the power valve as well.
Ok. I supposedly found two brand new plates part #134-137. That suits me then I would know for sure they are right. Supposed to have them by the end of the week. If that doesn't work out I will take you up on your offer. meanwhile let us know what your plates check. I would be curious to know what the actual difference is with those two carbs. don
BTW I am severely colour blind. This site with its shades of blue is almost impossible for me because I cant see a lot. Like the up and down spot etc. Anyone know how I could customize that for me from here. Things I cant see. yellow or red writing on a blue background. Shades of blue, white on blue and blue and green. Now this site is so good and the people so great I am going to struggle thru it anyway but if someone knows how to change even to black and white that would help.
-- Edited by Don on Tuesday 20th of May 2014 09:54:59 AM
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SR Dragster because old people need to have fun too!
Plates came today. They are very nice and a great improvement over originals. Better idle screw holes. Cross braced to prevent distortion. Are installed and running. Have a small fuel drip. Why I don't know. Will find out why tomorrow. Runs better though. No black smoke and no popping. Has quite a bark. don
-- Edited by Don on Thursday 22nd of May 2014 09:32:04 PM
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SR Dragster because old people need to have fun too!
Went after that small fuel drip. It was a stubborn deal but I finally found it and cured it completely. One of the big problems with aging is eyesight. Stuff you would pick up in a mili second at 30 becomes almost undetectable at 64. During the drip fix I noticed on the gasket register that the accel pump holes , bowl to jet plate did not line up to well so I fixed that while I was there. Then with all well I ran the car on the trailer for a few minutes with the air cleaners off. I do this so I can look for pump nozzle drip or pullover and also booster drip. Pump nozzle drip is most often caused by a poorly seating pump discharge needle. Sure enuf the rear carb had a drip when idling for awhile. You can sometimes hear in the the headers as it is a slight but intermittent pop in the header at idle. The primary cure is to lightly reseat the needle in its seat. Luckily for me that was all this one needed. I let it run for a fairly long time checking everything over again and again. |I think I have it all good now. I put the air cleaners back on and am ready to go I think. Bring on the dancing bears! don
-- Edited by Don on Friday 23rd of May 2014 11:25:45 PM
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SR Dragster because old people need to have fun too!
Well Don that is the snottiest little 6 banger I have ever heard run. I think you had better hang on tight on the 21st. for your first run. It will be interesting to watch that one.
I haven't read all of the thread.
But out of curiosity; What RPM , or how high do you rev it? Generally speaking, the tunnel ram works in the higher rpm range, say over 5,500 rpm is where they start working on a V8.
But the slant doesn't have a dual plane to start with, but they're also not high revving engines.
You've quite obviously have spent a lot of time working on it, and experience has no equal.
Generally speaking, the tunnel ram works in the higher rpm. Oh OK. The range in RPM a tunnel ram or any ram manifold works at is related directly to the runner length. The first serious ram manifolds of any kind were the early 60 long ram manifolds on Chrysler products. With a carb sitting out over each exhaust manifold they were reportedly tuned for about 3400 RPM Shortly after the separtion in the passage was opened up and the range raised to a much higher figure. That was kinda of a fudge deal and eventually we got to the Max wedge crossrams which were tuned for around 6000. About 1971 Wiend cam out with a super stock manifold for the six pack 440 cuda that has no equal. It was also tuned for around 6200 RPM and had long runners the crossed under each other to get the length but still kept the height and port angle close enuf to stock specs that the manifold was allowed for NHRA super stock. I have spent a lot of time playing with this manifold in the past eventually making a plywood test top and after successful testing had a 2X4 bbl manifold top cast for it. That manifold project appeared in Chrysler Power magazine back in the day and it currently out west on Paul Amatos winning 440 Dart in Kitamat BC. What you said generally is true but not by virture of the fact that it is a tunnel ram but rather by virtue of the runner length used by the designer. Rule of thumb I use is the desired RPM in thousands divided into 90 gives the length in inches from the back of the intake valve to the plenum. So if I want peak at 6000 I divide 90 by 6 (six thousands) and get a length of 15 inches. Most manifolds of any design for 440s have far too shor a runner and I have reworked even single four single planes with good improvement in et and MPH. Dualplanes though often have good runner length although some are too wiggly to be of any value. Performer RPM Is a notable exception.. This slant six is cammed to peak about 6000 RPM so the manifold and the headers BTW are also tuned for that RPM don
-- Edited by Don on Wednesday 18th of June 2014 02:55:17 AM
-- Edited by Don on Wednesday 18th of June 2014 03:02:50 AM
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SR Dragster because old people need to have fun too!
Ran the tunnel ram today with the new plates. I am thrilled to report power is way up and I actually said that is as fast as I ever want to go. Pulls hard all the way down right to the finshline. Pump is starving the carbs at the very top end of first gear just before the shift but it is just noticeable. 2nd and 3rd were so strong I can barely remember them. I am very happy with this project and other then upping the fuel pump delivery I will probably leave it alone now.
don
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SR Dragster because old people need to have fun too!
Very difficult to video your own run. However I am sure someone must have it. The Armdrop guys usually video every single run but it takes a month or so to get processed. Steve Sheehan former TV Producer for the discovery channel made one I think. If he sends it I will link it up. Someone else showed me one they had made but I forget who. I am in a different zone when I am at the track. Mrs Vilneff had her video camera but I don't know if she would have made one of me running. Anyway we will see what turns up. BTW to all those from here who came over and introduced themselves , thanks. It makes the day more enjoyable
don
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SR Dragster because old people need to have fun too!
However thanks to my fiend Steve Sheehan and his phone I do have one run. You can hear the burble at the top end of first as the bowls starve for fuel. That I believe has now been dealt with. End of the run is out of sight and sound.
I have some with you in it I believe. Email Glen and ask him. He will say it isnt edited but that isn't important. He will put them all on a stick if you supply it.
don
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SR Dragster because old people need to have fun too!
I am off to the old world (Ostereich & Deutschland) today but when I get back if you didn't get one from Glen I will see if I cant lift at least a couple of your runs off of what I have. I don't think they quite realize how much we like having those videos. For me I use them for tuning since I can watch my own runs and see how it sounds and what I did or didn't do.
don
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SR Dragster because old people need to have fun too!