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Post Info TOPIC: Exhaust Reducer Flange


COURTICE, ONT

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Exhaust Reducer Flange
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Is this suppose to be like this? I just noticed the header reducers I got the flange doesn't mate up flat with the flare.

Is it going to seal like this?



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ONTARIO

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Yeah, that's the way they fit. Just don't over tighten the 3 bolts or you will bend the flange.

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COURTICE, ONT

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ok thanks very much


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ONTARIO

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Also, use Remflex gaskets. They are the only ones that I've found that will last. They are made of 3/16 thick reinforced graphite and will compress quite a bit. I just bought a set yesterday because I had to repair a hairline crack in my header. I was able to re-use the old one I put on 2 years ago, so I have a new pair of 2 1/2" here if you need them.

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COURTICE, ONT

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well I fired it up, doesn't seem to be leaking. I'll just stick with this until I need to replace them, but when I need to replace I'll def look into the remflex. thanks.

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COBOURG, ONT

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they will blow out its only a matter of feet, feet you travel then they blow.  I either have eliminated the flanges and simply joined the pipes or I once found a donut style gasket that fit in between and was more durable then the flat gaskets.  I hate headers now but there was a time when I didn't own a vehicle that didn't have them. that's called getting old I think.



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COBOURG, ONT

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as well I find if you must have those flanges and the desire to remove the pipes I have welded the flanges to the pipes, this makes them far stronger and resistant to warping out of shape



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COURTICE, ONT

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ok thanks. well I'll wait and see how long they hold up for and if they fail then I'll look to do something like that. Ya I prob should have welded the flange to the reducer.

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BUCKHORN, ONT

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i've had good luck with hi - temp sillycone.



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COURTICE, ONT

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ONTARIO

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Band clamps. Ditch the flanges.



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DOURO, ONT

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easiest way to guarantee no leaks on header gaskets is to take kitchen foil wrap, and fold to make a strip 1" wide, by however long.

Fold it around the inside diameter of the gasket hole, whether header or exit flange gaskets so you wind up with a 1/2" of foil on either side of the gasket.

Once clamped in place the foil fills any gaps, dissipates heat like crazy, and prevents burnout, and makes every gasket re - usable

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CAMPBELLFORD, ONT

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I really like the no flange and band clamps idea.. Work great on big trucks for hundreds of thousands of miles trouble free...

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COURTICE, ONT

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alright lots of ideas to look at when if/when I blow out these gaskets. lol thanks everyone. I would like to be someone what removable from the headers. I do plan to swap out headers eventually just not exactly sure when. Someone on here is/was selling the exact same headers I have but ceramic coated I think. But they're pretty tight fit, some tubes have to be dinged in for clearance in a few areas.

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COURTICE, ONT

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having something trouble free sounds nice

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MARKHAM, ONT

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DaveM wrote:

Band clamps. Ditch the flanges.


 

I'm trying this on my rod.

Hope it works OK.

 

X2 on weld flanges to the pipes.

I use round flanges with 4 bolts and some Felpro hi temp gasket and cut my own. 8 years later and still there.



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PUGSY


ONTARIO

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DaveM wrote:

Band clamps. Ditch the flanges.


 

 

This answer is a little vague confuse

 

What band are we talking about?  I'll go out on a limb and assume Queen but only due to their song Under Pressure.  Am I even close? confuse



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CAMPBELLFORD, ONT

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Yup DB, spot on,lol...


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